Extras - Nuts and bolts - Soft brush for the sealant - The rubber can be colored, but this was too costly for me. The last 4 items can usually be bought from the same place (search for Molding, Casting or Composites companies). Stops the rubber from sticking to the other materials used. This seals porous material for better detail and stops the rubber from penetrating into the material. I used 30A shore hardness which is very soft and flexible and probably wont last too long. Contact adhesive for gluing the insole board - Modelling clay - Cold Cast Urethane rubber. It is very porous, so is not actually ideal as a mold. This is simply because I had access to it and I could cut it on the CNC cutting table.
It can be done without these it will just be much more labour intensive and time consuming. I used the Shoemaster shoe design package and a Zund CNC cutting table. If your sole does not match the last you will have gaps where the sole and the upper don't meet nicely. My sole will have a randing (the little lip that sticks up around the edge), this allows the last and your upper to drop in slightly giving you a cleaner looking finish. The bottom pattern of the last is used for the insole board and the sole. The sole HAS to be made specifically for the last you are using. This is very simplified and not the only way to do it, but this is how I made the soles for my shoes. The sole is then glued onto the insole board and leather, and the last is removed.ĭesigning the upper is another project altogether and I will not be going into that in any detail in this Instructible. File - shoemaster software uploaded dona.Ī shoe is made on a last, leather (in this case) is pulled tight over the last and glued onto insole board (which is stapled to the bottom of the last).
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